Industrial automation
Industrial automation is the development and management of various automated robotic processes and machinery in an industry by applying information technology and advanced control systems. This is a way to replace human labor.
Uses of Industrial automation / Increase Quality and Flexibility in Your Manufacturing ProcessAs automated systems operate round the clock, In the past, automation was meant to reduce the cost foe employing human workers and increase output of workers. Nowadays, the aim of automation is to increase production quality and flexibility. Piston placement in engine was done by hand in the automotive industry in the past, with a 1%–1.5% error rate. At present, automated machinery with a 0.00001% error rate is used to achieve this work.
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Types of Industrial automation
The four major types of industrial automation
fixed automation
programmable automation
flexible automation
integrated automation.
Benefits of Industrial Automation
Lesser functioning cost healthcare costs is reduced by Industrial automation.
It removes the issue of paid leaves and legal holiday linked with human being. Furthermore, industrial automation does not require other worker settlement such as pension handling or giving additional benefit etc. Although it requires a substantial primary cost, it helps save monthly salaries of workers, which leads to substantial cost savings for company. The maintenance cost accompanying machinery used is a smaller amount because it does not repeatedly fail. In any case, it fails, only computer operators and maintenance staff are involved to make it working again.
Increased Output
The plant needs to be shut down for holidays or maintenance purposes, even though many companies offer employment to hundreds of manufacture workers for up to three shifts to operate the plant for the determined amount of time. The company’s aim could be achieved by process of industrial automation, which allows it to manage a manufacturing plant 24/7. As a outcome, the business’s efficiency is increased significantly.
Better Quality
Automation reduces the error linked with a human being. Furthermore, unlike human beings, robots do not demand any exhaustion, as a results products with uniform quality are manufactured at diverse settings.
High Flexibility
A human operator must be trained for a new task to be included in the assembly line, however, robots can be adept to perform any task. The production process is now more flexible as a result.
Information Accuracy
Automated data collection allows you to have key production information, improves accuracy in data and reduce your data grouping costs. This provides you with the statistics to make the right decisions when it comes to reducing trash and refining your processes.
High Safety
Industrial automation make sure that the production line is safe for employees by installing robots to handle dangerous situations.
Disadvantages of Industrial Automation
High Primary Cost
The initial cost of constructing a human-manned production line requires a substantial cost. Additionally, there are significant operating cost related to educating staff members on how to use this new, advance machinery
Conclusion
A large number of businesses have recently come to know the benefit of industrial automation, which include reduced costs, better safety, increased productivity and quality.
